Coating detection on flow meters enhances cleaning in place in pharmaceutical industry
Increase confidence in measurement of flow and density with enhanced diagnostics and avoid clogging in your operations
Smart Meter Verification provides early detection of coating
Optimizing production and improving reliability is critical for pharmaceutical industry continuous manufacturing, a fully automated process with direct flow control of production output and material input. A challenge in continuous manufacturing is precipitating environments that often lead to clogged lines. Pipe plugging impacts production quality and uptime. Pharmaceutical customers are looking for the best way to improve production during one batch and generate an alarm to stop the process and clean the line before the pipe is plugged. This can be achieved using coating detection diagnostics of Coriolis flow meters through Smart Meter Verification, which provides early detection of clogged lines reducing plant shutdown. These diagnostics support digitalization of the cleaning in place process, so cleaning can be scheduled according to the level of detected coating. This ensures a successful cleaning so no extra cleaning is needed, allowing the unit to be used to its fullest cycle.
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Product Solutions
Ideal for hygienic process-control applications, H-Series flow meters are accurate, low frequency, fit-and-forget meters with a compact, drainable, cleanable design. Get reliable performance under extreme process conditions, including entrained gas.
- Minimize variability in process control with superior sensitivity in a compact design
- Ensure product consistency and quality with superior density measurement
- Enable fast product change-over with self-draining design and superior temperature stability
Liquid Accuracy / Repeatability
Up to ±0.05% of rate (±0.025% repeatability)
Gas Accuracy / Repeatability
Up to ±0.35% of rate ( ±0.25% repeatability)
Density Accuracy / Repeatability
Up to ±0.0005 g/cm3 ( ±0.0002 g/cm3 repeatability)
Delivering the best in measurement technology and unparalleled support, the 5700 transmitter's intuitive design ensures measurement confidence, valuable process insight and productivity through simplified solutions. Data historian feature captures rich information about process events, fluid quality, and measurement stability - over long and short periods of time. Zero Verification tool provides confidence in the meter zero and analyzes process conditions to indicate potential issues for re-zeroing.
- Perform fast, flexible installations with a native Ethernet architecture and connections
- Achieve the best response in the most challenging applications, such as meter proving, filling and dosing and batching
- Capture short- and long-term insight about process events, fluid quality and measurement stability with a data historian
Local display
- Graphical backlit display
- Four-button optical controls
- Flowmeter-status LED
- Supports English, German, French, Spanish, Portuguese, Russian, Chinese, and Japanese languages.
Power
- Self-switching AC/DC input, automatically recognizes supply voltage
- 85 to 2405 VAC, 50/60 Hz, 6 watts typical, 11 watts maximum
- 18 to 100 VDC, 6 watts typical, 11 watts maximum
- Complies with Low Voltage Directive 2006/95/EC per IEC 61010-1 Ed. 3.0 2010-06; Overvoltage Category II, Pollution Degree 2
Universal Service Port
Universal Service Port design allows for connection and data transfer using standard, readily available equipment.
Smart Meter Verification delivers complete measurement confidence with a diagnostic tool, reporting total meter health, without interrupting your process. The diagnostics are compatible with a variety of Emerson flow products including Micro Motion™ Coriolis Flow Meters, Rosemount™ Ultrasonic Flow Meters and Rosemount Magnetic Flow Meters. Smart Meter Verification provides actionable remedies to common process instrumentation challenges - reducing downtime and increasing operational certainty.
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Micro Motion Coriolis Flow Meters: Smart Meter Verification Basic enabled in all Enhanced Core Processors to automatically verify measurement performance and detect corrosion and erosion damage within non-critical processes
Smart Meter Verification Professional includes non-uniform coating detection and a time-stamped PDF verification report, which is recognized by many third parties to extend proof-test and calibration intervals
Detect non-uniform coating, corrosion, and other common process instrumentation challenges to strengthen preventative maintenance programs and the implementation of Industry 4.0 (IIOT) strategies
Continuous diagnostics alert users when to verify sensor zero and when a sensor may be too large for the operating flow rate
Troubleshoot the root cause of process upsets, like multiphase flow, to ensure product quality and meter performance
Verification results are recognized by agencies, including FDA, TTB, EPA, ISO 9001 and AGA-11, as a valid work practice in lieu of some or all calibrations or provings -
Rosemount Magnetic Flow Meters: Electrode Coating feature identifies coating before it becomes an issue
Grounding/Wiring Fault recognizes if AC noise is affecting the flow reading
High Process Noise diagnostic and selectable coil frequency provide maximum signal stability -
Rosemount Gas Ultrasonic Flow Meters: Significantly reduce time previously spent on data analysis and troubleshooting with Smart Meter Verification Basic feature included in the latest 3410 Electronics firmware update
Automatically scheduled monthly reports or select any available time period for on-demand reports (one day to 6 months)
MeterLink offers access to scheduled or on-demand reports while reports for multiple meters can be pulled all at once through Net Monitor
Detects transducer performance, electronic health, and flow diagnostics to report meter or process performance health with alarms and recommended actions
Calibration Verification Run Time
90 seconds
Verification Report
Time Stamped PDF
Recognized by EPA, IEC (SIS), FDA, AGA, API, ISO, Russian VNiiMS, Alberta Energy Regulator, and other third parties as a method to extend proof-test and recalibration intervals
Recognized by EPA, IEC (SIS), FDA, AGA, API, ISO, Russian VNiiMS, Alberta Energy Regulator, and other third parties as a method to extend proof-test and recalibration intervals
Coriolis Sensor Compatibility
ELITE Series, H-Series, F-Series, R-Series, T-Series, and HPC
