Level Measurement of Grain in Malting Silos for Beer Production
Accurately and continuously measure grain levels in brewing process, in challenging, humid and dusty conditions.
Precise Level Monitoring with Radar and Point Level Technologies
During the brewing process, grains go through a chemical and malting process before being further processed. The humid condition of the cooked grains, together with the time the grains remain stored inside the malting silo, promote the formation of build-up on the silo walls. The additional dust generated during the process further complicates accurate measurement of the inventory.
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Product Solutions
The Rosemount™ 5408 Non-Contacting Radar Level Transmitter uses enhanced technology and Human Centered Design to deliver accurate, reliable measurements on both liquid and solid materials. Using two-wire FMCW technology the Rosemount 5408 deploys a continuous echo to maximize radar signal strength and produce a more robust and reliable measurement. Delivering ease-of-use at every touch point, the Rosemount 5408 uses an intuitive software interface to guide the operator through installation, commissioning, proof-testing and maintenance. Powerful onboard diagnostics suite proactively monitors transmitter health and alerts if there is an issue. Safety certified to IEC 61508 for SIL 2 applications, the Rosemount 5408:SIS reduces cost of risk, increases efficiency and protects people and the environment.
- Low 12V dc lift-off voltage
- Immune to intermittent power loss
- Unique PTFE seal design eliminates the need for o-rings
Accuracy
Standard: ± 0.08 in. (± 2 mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Measurement Range
492 ft (150m), 82 ft (25 m) for Rosemount 5408:SIS in Safety mode
Operating Pressure
-15 to 1450 psi (-1 to 100 bar)
The Rosemount 2511 Solids Level Switch is suitable for fine-grained and powdered medias, in storage and process vessels. It is a cost effective and robust technology, with high sensitivity and that is easy to operate.
- Reliable, simple and maintenance free measurement principle
- Robust sensor for media that demand mechanical resistance
- All wetted parts are made from stainless steel
Operating Pressure
232 psi (16 bar)
Operating Temperature
-40 to 302°F (-40 to 150 °C)
Certifications/Approvals
CE, ATEX, IECEx, FM, CSA
The Rosemount 5300 Level Transmitter is ideal for challenging measurements on liquids, slurries, and solids, offering state of the art reliability and safety features in level and interface applications. Rosemount 5300 offers several advantages such as easy installation, no need for calibration, and is unaffected by process conditions. Also, it is SIL 2 certified making it your first choice for safety applications. It has a robust construction and features powerful built-in diagnostics allowing you to focus on the essential part - your plant.
- Direct Switch Technology gives increased sensitivity, high reliability, and long measurement ranges
- Signal Quality Metrics gives you the ability to work proactively with your level instrumentation
- Probe End Projection offers greater level measurement reliability
Accuracy
± 0.12 in. (3 mm)
Repeatability
± 0.04 in. (1 mm)
Measurement Range
Up to 164 ft (50 m)
The Rosemount 2501 Solids Level Switch withstands heavy loads and extreme temperatures, and is suitable for full, demand or empty detection for all bulk media in all types of vessel. It is a simple, robust and reliable technology that is insensitive to dust, electrical charge, adhesion, extreme temperature and pressure. It is simple to install and can be mounted in a vertical, horizontal or oblique position.
- Robust paddle design able to withstand heavy loads and extreme temperatures
- Mechanically stable shaft bearing design
- Unaffected by dust, electrostatic charging and caking
Operating Pressure
145 psi (10 bar)
Operating Temperature
-40 to 2012°F (-40 to 1100 °C)
Certifications/Approvals
CE, ATEX, IECEx, FM, CSA
