Emerson technology to control new 1,075-MW ultra-supercritical unit at Kozienice Power Station in Poland

Ovation™ technology to unify control of boiler, turbine and major plant equipment at new unit being built to meet the country’s growing energy demand

PITTSBURGH (September 16, 2014) — Emerson Process Management will install its Ovation™ control system at a 1,075-MW, ultra-supercritical, coal-fired power generating unit under construction at the Kozienice Power Station in Poland. When operational in 2016, the new unit will help support the growing Polish economy, which is expected to rise 3.2 percent in 2014 and 3.4 percent in 2015. The contract was awarded by Mitsubishi Hitachi Power Systems (MHPS), the Engineer-Procure-Construct contractor for the project.

The Kozienice Power Station is the second-largest power generating facility in Poland. Owned by Elektrownia Kozienice S.A., a subsidiary of ENEA Wytwarzanie S.A, it is located in Świerże Górne near Kozienice, Poland. The power station currently has 10 units with a total generating capacity of approximately 2,900 MW.

Supercritical technologies can boost the efficiency of coal-based electricity generation by approximately 40 percent while reducing carbon and other emissions, but they are more challenging to control because of the high temperatures and pressures involved. Emerson’s Ovation technology has been selected for nearly 100 of these complex units worldwide.

“We have worked with Emerson for more than 14 years now,” said Stanislaw Lasota, head, Automation Department,Kozienice Power Plant. “Based on our positive experience using Ovation on the other 10 units at the Kozienice site, as well as Emerson’s proven track record automating supercritical units, we are eager to work with them on this project, which is so vital to supporting economic development in Poland.”    

At the new unit, the Ovation system will monitor and control all major plant components, including the MHPS boiler and turbine. The ability to unify boiler and turbine operations was an important consideration, as tight control of boilers, turbines and balance-of-plant processes helps ensure more reliable and efficient plant operation.

In addition to unit coordinated control, Emerson will also engineer a number of other specific applications needed for compliance with Polish grid requirements. Emerson will also provide an Ovation Safety Instrumented System to meet SIL3 requirements for boiler protection; electrical control via native IEC 61850 modules; an Ovation high-fidelity simulator that will be used to test control logic and train operators; and AMS Suite predictive maintenance software.

“We appreciate this opportunity to extend our long relationship with Elektrownia Kozienice,” said Bob Yeager, president of Emerson Process Management’s Power & Water Solutions. “We believe our selection for this latest project indicates continued confidence in our people and technology – including our expertise automating large ultra-supercritical units.”

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About Emerson
Emerson (NYSE: EMR), headquartered in St. Louis, Missouri (USA), is a global technology and engineering company providing innovative solutions for customers in industrial, commercial, and residential markets. Our Emerson Automation Solutions business helps process, hybrid, and discrete manufacturers maximize production, protect personnel and the environment while optimizing their energy and operating costs. Our Emerson Commercial and Residential Solutions business helps ensure human comfort and health, protect food quality and safety, advance energy efficiency, and create sustainable infrastructure. For more information visit Emerson.com.

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