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Ultrasonic Plastic Welding

Branson ultrasonic plastic welding technology helps manufacturers meet their application needs, no matter how complex the challenge.

Cleaner Weld Areas and Consistent Joint Quality

Ultrasonic welding generates heat to join parts and produces a clean weld area with uniform joint quality. High-frequency vibrations are applied to two parts or layers of material by a vibrating horn or sonotrode tool. The technique is fast, efficient, non-contaminating and requires no consumables. It’s the perfect welding technology for assembling automotive parts on a wide range of quality vehicles, crafting lifesaving medical devices and sealing modern food packaging.

Whatever your ultrasonic plastic welding challenge is, we can solve it with a customized solution for your business.

Ultrasonic Plastic Welding Systems

2000X SERIES BENCHTOP SYSTEMS

The Branson 2000X Series offers a range of models with varying process control levels and functionalities to match your application needs. They can be adapted to your automation systems or used as complete stand-alones in an assembly cell to deliver robust, reliable performance, flexibility and precision. 


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DCX AUTOMATION POWER SUPPLIES

Branson’s latest offering in ultrasonic power supply technology and continuous process control provides significant new benefits in performance, consistency and higher productivity. The DCX family of power supplies offers a high level of process control and weld quality in multiple models.


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INTEGRATED BENCHTOP SYSTEMS

Branson’s self-contained plastics assembly system combines a power supply module, process controls and welding stand in a compact bench unit to conserve space, facilitate setup, simplify operation and make service convenient. Systems are available with power outputs of 1100, 2200 or 3300 watts at 20 kHz working frequency.


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HANDHELD SYSTEMS (LPX)

Designed for applications of 550 watts or less, Branson’s low power ultrasonic systems offer patented circuitry with closed-loop amplitude control for maximum process control. Our units work with a handheld welder or connect to a converter/booster/horn stack and are available with multiple weld modes.


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SPECIALIZED SYSTEMS

Branson’s specialized welding systems provide simple automation for increased production and efficiency. These durable, semi-automatic assembly systems are custom configured to meet individual customer needs and may be used for welding, staking, inserting, swaging or spot welding thermoplastic parts. 


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Custom Tooling You Can Count On

We don’t just make tooling; we know how to optimize it for fast, efficient performance. Let our custom tooling experts help you configure and maximize your systems. 

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