Retrofits to Boost Performance and Extend Turbine Lifespan
Emerson offers a comprehensive and cost-effective solution for retrofitting older wind turbines. Our retrofit solution upgrades both the control and electrical systems of your wind turbine so that it meets the latest local and industry standards. Our experience across more than 40 different wind turbine generator designs provides a safe and simple upgrade path for regaining the maximum performance within your wind turbines.
The Value of a Wind Turbine Retrofit
All wind turbines, ranging from kW to MW sizes, can benefit from an upgrade with new and field-proven control technology. This includes stall, active stall, pitch, and 2- or 3-bladed wind turbines. An Emerson retrofit includes advanced control algorithms and intelligent SCADA solutions to improve annual energy production, heighten turbine availability, and provide remote access. In combination with renewed access to spare parts, turbine lifespan can also be extended.
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Frequently Asked Questions about Wind Turbine Retrofits
A wind turbine controls retrofit - also widely referred to as a wind turbine controls upgrade or operational wind turbine retrofit - is a comprehensive modernization of a turbine’s automation and monitoring systems. Rather than a mechanical overhaul, this solution upgrades the turbine’s "brain" by replacing aging, proprietary components with a drop-in, plug-and-play platform. Depending on your goals, a project typically includes:
- Core Systems: engineering, main control system, application software, SCADA, and grid connection systems.
- Advanced Features: condition Monitoring, new sensors/electrical equipment, wind farm control, and certification.
- Lifecycle Support: comprehensive training, ongoing support, and field service.
Implementing a modern control system retrofit significantly increases annual energy production (AEP), improves turbine availability, and introduces full remote access capabilities. By introducing field-proven technology and renewing your access to standard spare parts, the operational lifespan of older turbines can be extended for years. Furthermore, an Emerson retrofit establishes complete independence from the original equipment manufacturer (OEM), providing you with unrestricted, transparent access to all turbine and operational data.