Asset Performance Management

From intelligent sensors and edge devices to enterprise-wide insights, Emerson—together with AspenTech—delivers unmatched asset performance through a fully connected, AI-powered technology stack.

Achieve Enterprise-Wide Reliability with Emerson and AspenTech

Elevate Asset Performance with Emerson's Integrated APM Solutions

Emerson and AspenTech—Better Together.

Emerson has redefined asset performance with a fully integrated Asset Performance Management (APM) platform that combines AMS, Aspen Mtell®, and Aspen Fidelis™ into a single, connected solution.

 

Where many solutions rely on loosely connected tools that require manual coordination, Emerson delivers a seamlessly integrated APM platform that bridges the full spectrum of asset performance. By uniting real-time device diagnostics, predictive analytics, and risk-based modeling in one cohesive environment, Emerson enables a continuous flow of intelligence—from the sensor level all the way to enterprise strategy. This holistic approach breaks down data silos, eliminates guesswork, and empowers teams to act faster, prioritize better, and drive asset decisions that are both technically sound and financially optimized.

 

This unified platform leverages AI/ML, first-principle analytics, and a connected data fabric to deliver deep visibility across the asset lifecycle. By combining device diagnostics, machinery health insights, workflow orchestration, and enterprise-level planning, Emerson empowers you to:

  • Detect and diagnose failures earlier
  • Prioritize interventions by operational and financial impact
  • Drive smarter, scalable asset strategies—from edge to enterprise
Achieve Enterprise-Wide Reliability with Emerson and AspenTech

Achieve Enterprise-Wide Reliability with Emerson and AspenTech

Reliability is key to optimizing production, quality, and customer satisfaction. Many companies still use disconnected, siloed systems that limit effectiveness. Emerson and AspenTech have partnered to deliver the first fully integrated reliability solution, combining Emerson’s AMS sensors with AspenTech’s AI-powered analytics for manufacturing and process industries.

 

White Paper: AspenTech and Emerson’s Comprehensive Reliability Solution 

 

The result is a seamless, multi-layered protection solution across the entire asset lifecycle—empowering organizations to detect failures early, improve maintenance strategies, and boost overall business performance. Download the white paper to discover how this transformative solution enables more reliable operations—and measurable ROI—across the asset lifecycle.

Integrated APM Solutions Powered by A Cohesive and Scalable Software Architecture

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Enabling Technologies

WORKFLOW, ORCHESTRATION & CONNECTIVITY

AMS Optics

Simplify data management, automate workflow orchestration, and more.

 

By establishing a sound data fabric for digital transformation, AMS Optics delivers real-time, mobile insights into assets and processes, automating corrective action and fostering smarter, faster decisions that drive meaningful outcomes.

Media

Services

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Webinar with Verdantix: Evolving Asset Performance Management Beyond Predictive Maintenance

As operational demands increase and margins tighten, it’s no longer enough to rely on traditional predictive maintenance practices. To stay competitive, companies must embrace a more integrated, proactive approach to Asset Performance Management (APM)—one that combines AI/ML, safety-first maintenance practices and smarter investment planning to transform asset management.

 

Verdantix and Hydrocarbon Processing host experts from Emerson and AspenTech® for a dynamic panel discussion exploring the evolution of APM beyond predictive maintenance. Discover how to:

  • Reduce risk and improve reliability with embedded FMEA-driven decision workflows
  • Accelerate AI agent training to resolve issues faster and with greater confidence
  • Align OpEx and CapEx planning with long-term asset strategy for greater value
Serious caucasian unshaven worker in protective uniform and with hardhat using tablet for checking temperature in pipes. Factory interior.

Chevron Enhances Refinery Operations with Cloud-Hosted Software and Services Solution from Emerson and Microsoft

Working with Emerson and Microsoft®, Chevron has implemented a cloud-enabled monitoring solution for the heat exchangers at one of its refineries. Adoption of new automation technologies like these helps customers to improve operations, increase safety and improve reliability.

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Boundless Automation: Turning Complexity Into Clarity

The days of easy reliability wins in the plant are over. With most simple problems already solved, teams are now tackling more complex, enterprise-wide challenges. Connective, enterprise-level software like AMS Optics empowers plant teams to transform overwhelming data into actionable insights.

 

By leveraging a boundless automation vision, AMS Optics ensures seamless data mobility—from the intelligent field to the edge and into the cloud. With connectivity via open standards like OPC UA and MQTT, AMS Optics consolidates critical information into a single, intuitive dashboard, enabling teams to monitor, analyze, and automate corrective actions from a centralized system. 

Emerson has the technology, consultants, and expertise to help your facilities move to a proactive and predictive approach for Asset Performance Management.

Through programmatic fashion, we ensure sustainable results and benefits are captured that are incremental to any existing initiatives. Here are some benefits we have helped our clients achieve: 

60-90%
Calibration Workload Reduction
10-20%
Availability Improvement
30-50%
PM Workload Reduction
25-50%
Scrap and Rework Reduction
15-50%
Cost of Failure Reduction
5-15%
Asset Lifecycle Extension
20-30%
MRO Inventory Reduction

Frequently Asked Questions

Asset Performance Management (APM) is a strategy that combines asset data, analytics, condition monitoring, maintenance processes, and reliability engineering to improve equipment reliability, availability, safety, and operational performance. APM helps organizations make better maintenance and operational decisions based on asset condition and risk.

Asset Performance Management (APM) helps organizations elevate their maintenance strategies by combining asset health data, analytics, reliability expertise, and operational insights to make better maintenance and asset investment decisions. Rather than relying solely on reactive, preventive, or predictive maintenance approaches, APM helps organizations determine the right maintenance strategy for each asset based on its criticality, condition, and business impact.

By providing greater visibility into asset health and performance, APM helps teams identify equipment risks earlier, prioritize maintenance activities, optimize maintenance resources, and reduce unnecessary work. The result can be improved asset reliability, reduced unplanned downtime, increased production performance, lower maintenance costs, and longer asset life.

At a broader level, APM helps organizations shift from simply maintaining equipment to actively managing asset risk, performance, and lifecycle value, enabling more informed decisions that support reliability, safety, sustainability, and operational goals.

A computerized maintenance management system (CMMS) primarily manages maintenance schedules, work orders, and asset records. Asset Performance Management uses equipment health data, analytics, and reliability insights to determine what maintenance should be performed and when it should occur.

Predictive maintenance is a maintenance strategy that uses asset condition data to anticipate failures. Asset Performance Management is broader, encompassing predictive maintenance, condition monitoring, reliability strategies, risk management, analytics, and maintenance workflows.

Asset Performance Management solutions can utilize condition monitoring data, vibration measurements, process information, equipment diagnostics, maintenance records, inspection results, engineering data, and operational information to generate actionable reliability insights.

APM enables reliability teams to identify critical equipment risks, prioritize maintenance resources, monitor asset health, and continuously improve reliability performance across the facility.

APM solutions can support rotating equipment, field instrumentation, valves, electrical systems, fixed assets, and critical production equipment including pumps, compressors, turbines, motors, heat exchangers, and process systems.

By combining equipment condition information with analytics and reliability expertise, APM solutions can identify developing problems before they result in unexpected failures, allowing maintenance teams to plan repairs and interventions more effectively.

Preventive maintenance is performed at scheduled intervals regardless of equipment condition. Predictive maintenance uses equipment health information to determine when maintenance is needed. Prescriptive maintenance goes a step further by recommending specific actions to address identified risks and optimize performance.

Organizations typically measure APM success through improvements in asset availability, reductions in unplanned downtime, maintenance cost savings, improved production performance, reduced safety incidents, and extended equipment life.

APM helps connect equipment data, maintenance processes, analytics, and organizational workflows to create data-driven decision making across operations, maintenance, reliability, and engineering teams.

Case Studies

Customer Webinar Presentations

Industry Expertise for Improving Reliability in Complex Refining Operations
Customer Webinar

No Wires Attached—Shell’s Reliability Journey

Watch this on-demand webinar to hear directly from the Shell Scotford refinery as they share how wireless vibration monitoring improved visibility into developing asset faults—providing earlier warning and more time to respond before issues impacted operations or production uptime.

 

In this session, you’ll learn:

  • The scale of Shell Scotford’s wireless vibration sensor deployment
  • Which asset types and applications were monitored
  • Unique findings uncovered through automated condition monitoring
  • Real-world case histories and success stories from the program
Industry Expertise for Improving Reliability in Complex Refining Operations
Customer Webinar

How HF Sinclair Improved Reliability with Wireless Vibration Monitoring and Condition Monitoring Software

Hear from a distinguished Corporate Rotating Equipment Expert on how his North American team scaled predictive maintenance using AMS Wireless Vibration Monitor, AMS Machine Works, and AMS Optics—preventing failures, improving uptime, and establishing a continent‑wide PdM standard.

 

You’ll explore:

  • Building a compelling business case and securing leadership buy‑in
  • A wireless deployment roadmap across diverse rotating assets
  • Monitoring 350+ critical assets with advanced diagnostics
  • Quick wins achieved within the first six months
  • Preventing 19 failure events and boosting uptime
  • Plans to expand the wireless network to more than 5,600 sensors
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Customer Webinar

Always On, Always Learning—Lessons from Evergy's Wireless Sensor Program

Join Emerson and Evergy for an exclusive showcase on how of one of the nation’s leading utilities transformed reliability by evolving from manual, portable vibration routes to an award winning automated monitoring program with more than 5,300 wireless vibration sensors deployed.

 

You'll explore:

  • How the program was built from the ground up
  • The architecture behind their wireless vibration strategy
  • Lessons learned and challenges encountered
  • Use cases and successful failure predictions
  • KPI metrics and demonstrated ROI

Videos