AI-Powered Wireless IIoT for Machinery Health & Reliability
Many organizations lack the headcount and analysis expertise to expand their monitoring program to all the necessary equipment in their facility. The AMS Wireless Vibration Monitor will extend your reliability program to an unprecedented number of plant assets – including those in hazardous or hard to reach areas, or balance-of-plant assets – and deliver maximum visibility to asset health. The unit features complete data acquisition – triax vibration with temperature and PeakVue measurements – to provide a sophisticated look at asset health on par with other online and portable monitoring options.
Wireless IIoT for Reliability, Redefined
The AMS Wireless Vibration Monitor is an easy-to-deploy vibration sensor that performs prescriptive analytics on vibration data using native software to identify failure modes in rotating equipment like motors, pumps, fans, gearboxes, centrifuges, agitators, compressors, conveyor systems, and many others. This compact device makes it easier to monitor more equipment, reduce downtime, and improve reliability.
Shift from CapEx to OpEx
This wireless sensor enables a shift from traditional capital-intensive asset monitoring to a flexible operational expenditure model. By leveraging a cloud-ready, AI-powered wireless network, organizations can deploy sensors incrementally, scale monitoring as needed, and pay only for the insights and services consumed—turning CapEx-heavy maintenance investments into manageable OpEx costs. This approach accelerates predictive maintenance adoption, lowers barriers to entry, and delivers continuous value by optimizing asset performance with minimal upfront investment.
Viewing Your Asset Monitoring and Vibration Data
AMS Wireless Vibration Monitor uses AMS Machine Works as its primary interfacing software application for detailed data analysis, reporting and visualization. Access complete vibration data including overall levels, energy bands, high resolution spectra, and waveforms, as well as PeakVue and PeakVue Plus Technology. In AMS Machine Works, data acquired from AMS Wireless Vibration Monitor may be aggregated with data from other solutions like the AMS 9420 Wireless Vibration Transmitter, AMS Asset Monitor, and AMS 6500 ATG to form a holistic view of asset health across all your monitored rotating assets.
Eliminate Hidden Costs, Unburden IT Talent, Scale Effortlessly and Unleash Asset Health Data Enterprise-Wide
Asset Condition Monitoring as-a-Service. AMS Machine Works Connect is Emerson’s, cost-conscious condition monitoring bundle combining industry-leading vibration sensors, edge analytics, machinery health software, and global deployment services. AMS Machine Works Connect offers users the same powerful machine health analysis software in the cloud with minimal investment in costly and burdensome infrastructure procurement, maintenance, and cybersecurity. This Emerson hosted asset management solution for monitoring industrial rotating machinery offers hardware (sensor, gateway, router, SIM card, enclosure) software, cloud services, installation, and configuration services.
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AI-Powered, Expert-Led, and Built to Scale—Cloud-Based Asset Monitoring
AMS Machine Works Connect is Emerson’s cost-conscious condition monitoring bundle combining industry-leading vibration sensors, edge analytics, machinery health software, and global deployment services. AMS Machine Works Connect offers users the same powerful machine health analysis software in the cloud with minimal investment in costly and burdensome infrastructure procurement, maintenance, and cybersecurity.
This Emerson-hosted asset management solution for monitoring industrial rotating machinery offers hardware (sensor, gateway, router, SIM card, enclosure) software, cloud services, installation, and configuration services.
Shift Asset Monitoring Budget from CapEx to OpEx
Shift from capital-intensive asset monitoring to a flexible OpEx model. With cloud-ready, AI-powered wireless and edge technology, organizations can deploy incrementally, scale as needed, and pay only for insights consumed—turning CapEx into manageable OpEx. This proven approach accelerates adoption, lowers entry barriers, and optimizes long-term asset performance with minimal upfront cost.
On-Demand Category IV Certified Vibration Analyst
We deliver 24/7 monitoring through cloud dashboards, providing real-time insights without delays or monthly reports. A Category IV Certified Analyst ensures accurate setup with thresholds and baselines. Support includes weekly alarm reviews, rapid tuning, and diagnostic reports within 24–72 hours. Annual reviews provide ROI metrics, system insights, and recommendations to keep operations reliable.
Unmatched Global Expertise and Local Execution
No provider matches Emerson’s scale, skill, and staying power. Our global network of Category IV–certified analysts and engineers brings decades of experience diagnosing machinery faults across industries. We don’t just install and leave—we partner long-term, fine-tuning thresholds, validating alarms, and delivering clear diagnostics that keep your operations reliable and running at peak performance.
Real-Time Machinery Insights, Zero IT Burden
Eliminate hidden costs, unburden IT, and scale effortlessly while unlocking enterprise-wide asset health data. With Emerson hosting the software and infrastructure, your team stays focused on production—not patching or server upkeep. Encrypted data streams to the cloud, where AI analytics detect faults and send actionable alerts in minutes—keeping teams informed anytime, anywhere.

How HF Sinclair Improved Reliability with Wireless Vibration Monitoring and Condition Monitoring Software
Hear from a distinguished Corporate Rotating Equipment Expert on how his North American team scaled predictive maintenance using AMS Wireless Vibration Monitor, AMS Machine Works, and AMS Optics—preventing failures, improving uptime, and establishing a continent‑wide PdM standard.
You’ll explore:
- Building a compelling business case and securing leadership buy‑in
- A wireless deployment roadmap across diverse rotating assets
- Monitoring 350+ critical assets with advanced diagnostics
- Quick wins achieved within the first six months
- Preventing 19 failure events and boosting uptime
- Plans to expand the wireless network to more than 5,600 sensors
Customer Stories
Learn why Emerson’s AMS Wireless Vibration Monitor is the foremost vibration sensor across process and manufacturing industries worldwide.
PeakVue Plus Automated Prescriptive Analytics
Since its release in 1995, Emerson’s PeakVue has long been recognized as the premiere technology for detecting rolling element bearing defects. PeakVue Plus Analytics take PeakVue a step further to provide prescriptive analytics.
AMS Wireless Vibration Monitor uses PeakVue™ Plus technology to cut through the complexity of machinery health analysis and provide a simple, reliable indication of equipment health via a single trend. PeakVue Plus detects impacting on critical components like bearings and gears and tells the technician if that impacting is a result of common issues such as lubrication or bearing failure.
Quicker ROI, Lower Total Cost of Ownership and Many Integration Options
Reduce installation and project engineering costs when compared with other monitoring techniques. Integrate to systems like DeltaV, AMS Optics, AMS Machine Works, AMS Device Manager, Plantweb Insight, plant historians, data lakes, control systems, AI/ML and analytics platforms, and more.
WirelessHART® Network
AMS Wireless Vibration Monitor uses a WirelessHART® mesh network, making each sensor both a transmitter and receiver. If normal path to the gateway is unavailable, it uses neighboring sensors as a through point, resulting in a more reliable wireless network. Fully compatible with existing WirelessHART networks and AMS 9420 installations.
3-5-year Battery Life
No highly skilled plant employee wants to spend their time changing batteries on the hundreds or thousands of wireless sensors scattered around the plant. The AMS Wireless Vibration Monitor battery unit will run for 5 years under normal operating conditions. This allows your experts to spend more time on high-value tasks.
Superior Data Acquisition
AMS Wireless Vibration Monitor offers detailed diagnostic data featuring an industry-leading sampling rate of 51.2 kHz. High frequency, high resolution waveform are available on demand and on schedule, and spectra is calculated and transmitted with up to 1600 Lines of Resolution, ideal for in-depth diagnosis with AMS Machine Works software.
13 Configurable Parameters
Generate up to thirteen parameters to facilitate fast assessment of machine condition. While the default settings will apply to the most common plant assets, these parameters are also fully configurable, and may be customized to focus on specific machine characteristics indicating asset health or process performance.
Videos
Articles
White Paper: The Evolution of Industrial AI for Reliability
Artificial Intelligence has quietly transformed condition monitoring long before it became a cultural phenomenon. Emerson’s AMS technologies have embedded AI-driven insights for decades—helping users detect anomalies, optimize maintenance, and enhance asset health. Today, with advances in IIoT sensing, machine learning, and generative AI, reliability teams can scale condition monitoring like never before.
White Paper: The Evolution of Industrial AI for Reliability
Discover how Emerson is redefining reliability by combining embedded edge analytics, wireless vibration monitoring, and scalable AI architectures. Learn how these technologies work together to deliver actionable insights, greater efficiency, and measurable business value across your entire asset lifecycle.
Emerson's AMS Portfolio: Asset Management with an Intuitive Approach to Drive Reliability
Emerson’s AMS portfolio enables the Emerson vision for Boundless Automation by unifying data, systems, and people across the enterprise to achieve improvements in safety, production, reliability, sustainability and workforce empowerment.
Brochure: Asset Management with an Intuitive Approach to Drive Reliability
The AMS Reliability portfolio helps Reliability Engineers, Maintenance Technicians, Operations Managers, Automation Engineers, Instrumentation Specialists, Process Engineers, Control Valve Specialists, Vibration Analysts, and many others do their jobs more efficiently—from field, to workshop, to boardroom, and beyond.
Learn more by exploring the AMS brand webpage.
Customers Who Use AMS Wireless Vibration Monitor Also Use
Specifications
Sensor by Range and Frequency Response |
Vibration Overall (Z): 80 g’s, 20,000 Hz; PeakVue Z – 80 g’s, sampling 51.2 kHz |
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Analysis Parameters |
2 velocity bands (defaults 2-65 Hz and 65-300 Hz) and 2 acceleration bands (defaults 10-500 Hz and 500-1000 Hz) |
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Prescriptive Analytics |
Bearing/Mechanical and Lubrication Severity; Calculated Machine Speed (RPM) |
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Waveform and Spectrum |
Main axis (Z): User selectable FMax (200 Hz, 500 Hz, 1 kHz, 2 kHz, 5 kHz, 10kHz, 20kHz) |
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Diagnostic Thumbnail Spectra |
Velocity and PeakVue based on 1600 LOR |
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Operating Temperature |
-40° to +85°C |
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Operating Humidity |
95%, non-condensing |
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Wireless Protocol |
IEC 62591 WirelessHART® |
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Broadcast Range |
100m Line of Sight |
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Hazardous Location Certifications |
Check documentation below for certificates |
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General Certifications |
Check data sheet for more details |




