Digitally transform asset health monitoring with IIoT software
Plantweb Insight applications, enabled by wireless sensors and existing wired instruments, instantly interpret key asset health data with pre-built, industry-accepted IIoT analytics. These applications integrate with your existing wireless and wired infrastructure and can be easily implemented and accessed anywhere, digitally transforming sensor data into actionable information for improved decision making.
Products
Energy Applications
Steam Trap Application
This app determines the online health status of your steam traps by verifying if a trap is in failure mode. View trending of past health, emissions and energy loss on a per trap basis and track impact set against key performance objectives. The app utilizes data from Rosemount 708 Wireless Acoustic Transmitters to continuously identify failures (blow through, flooded, plugged) and inactivity.
Reliability Applications
Pump Application
This application offers in-depth monitoring of fixed-speed pumps by providing an aggregate view into the health of all assets. Status and alerts are calculated by pre-built algorithms based on industry-vetted analytics. Predictive diagnostics and alerts enable better prioritization of pump maintenance, allowing users to mitigate recordable incidents and quickly identify assets requiring attention.
Integrity Applications
Non-Intrusive Corrosion Application
Enhance decision making with real-time corrosion and erosion data and insights designed to maximize asset capability and improve profitability. Within the software interface, users can benefit from advanced analytics to assess the impact of profitability-driven process changes. Avoid loss of containments and ensure process and personnel safety via early detection of corrosion and erosion events.
Wireless Infrastructure Applications
Network Management Application
The Plantweb Insight Network Management application offers users a consolidated view into network health. The application identifies shortcomings in meeting best practices. It also provides a network information and diagnostic summary. The network mesh diagram allows for visualization of networks and quick troubleshooting.
Resources
Frequently Asked Questions
What is Plantweb Insight™?
Plantweb Insight™ is a portfolio of pre-built analytics applications that turn data from your wireless and wired field devices into prioritized, actionable insights for maintenance, reliability, and operations teams. Each application is purpose-built for a specific asset class (pumps, heat exchangers, steam traps, pressure relief valves, and more), so you don't need data scientists to interpret results. Plantweb Insight™ runs on-premise or at the edge.
Pre-built applications deliver faster time to value and lower total cost of ownership than custom-built analytics. Building from scratch requires data scientists, asset-specific domain expertise, and months of model development per asset class. Plantweb Insight™ applications come pre-engineered with Emerson's decades of process and reliability expertise built in, so teams get accurate, actionable diagnostics on day one without validating the underlying models.
Choosing the Right Application
Plantweb Insight™ Asset View provides a centralized view of asset health across pumps, motors, fans, compressors, and other monitored equipment. It helps maintenance teams identify priority issues, track asset condition, and focus attention where it is needed most.
Paired with wireless vibration sensors and bearing temperature transmitters, these applications give teams weeks of advance warning to plan repairs around scheduled outages instead of reacting to unplanned downtime.
For pump-specific diagnostics:
Plantweb Insight™ Pump Application delivers advanced analytics to detect cavitation, plugged strainers, early bearing and gear wear, and imminent seal leaks.
For acoustic-based asset monitoring:
Plantweb Insight™ for Steam Traps — identifies failed-open or failed-closed traps, quantifies steam loss in dollars, prioritizes repairs by financial impact
Plantweb Insight™ for Pressure Relief Valves — monitors PRV release events for emissions reporting and regulatory compliance
Both use data from Rosemount™ 708 Wireless Acoustic Transmitters.
Integration & Deployment
Yes. Plantweb Insight™ connects to existing data sources through industry-standard protocols and outputs to the tools your teams already use.
Supported inputs: HART-IP (from WirelessHART® gateways), OPC UA®, Modbus®, MQTT, AMS DataServer
Supported outputs: Email (SMTP), OPC UA, Modbus, REST API, MQTT
No rip-and-replace of existing instrumentation or host systems is required.
"Yes. Plantweb Insight supports enterprise-grade security and IT management features:
Role and location-based access controls
Active Directory integration
Single Sign On (SSO)
On-premise or edge deployment for full data sovereignty
Delivered as a virtual machine, Plantweb Insight runs on a standard server, PC, or edge industrial PC."