Run Of Mine Crushing & Milling

Process optimization in crushing and milling of run of mine (ROM) is crucial for energy efficiency. Equipment uptime directly impacts mine throughput and operational costs.

Diagrams

Crush Hopper

Make Emerson Your Trusted Mining Expert

Measurement instruments are essential for driving mining excellence across the entire process, from crushing to tailings dam. Our comprehensive suite of product offers cutting-edge monitoring and control of pressure, temperature, level, and flow, ensuring mining operations are safer, smarter, and more sustainable. By harnessing our innovative solutions, mining companies can fine-tune processes, anticipate maintenance needs, minimize environmental impact, and maintain peak productivity. 

Frequently Asked Questions

Instrumentation improves crusher and mill performance by stabilizing process conditions, reducing energy consumption, and minimizing unplanned downtime in comminution circuits. In particular, maintaining optimum lubrication supply lines to crushers and mills, combined with level measurement of crusher feed and material conveyance stabilizes the comminution process.

Key crusher measurements include level of material in the crusher, pressure, temperature, and flow of crusher lubrication and hydraulic fluids, using Rosemount and Flexim instrumentation.

Real-time monitoring helps operators control feed consistency, detect abnormal conditions early, and improve milling stability, which lowers operating costs and supports higher recovery.

Pressure and temperature monitoring help optimize lubrication, cooling, and utility performance, improving energy efficiency and protecting critical crushing and milling equipment from unplanned downtime.

Operational data helps mining teams identify energy waste by revealing inefficiencies in throughput, load, slurry density, flow balance, and equipment performance so they can optimize grinding efficiency without sacrificing recovery.

The most effective downtime-reduction strategies combine condition monitoring, predictive maintenance, reliable process measurement, and better visibility into critical assets such as crushers, mills, conveyors, pumps, and utility systems.