Diagram
Explore Processes
Make Emerson Your Trusted Mining Expert
Measurement instruments are essential for driving mining excellence across the entire process, from crushing to tailings dam. Our comprehensive suite of product offers cutting-edge monitoring and control of pressure, temperature, level, and flow, ensuring mining operations are safer, smarter, and more sustainable. By harnessing our innovative solutions, mining companies can fine-tune processes, anticipate maintenance needs, minimize environmental impact, and maintain peak productivity.
Product Applications
Frequently Asked Questions
Hydrocyclone monitoring improves classification efficiency by tracking flow, pressure, and density, helping operations increase recovery, reduce recirculation, and stabilize downstream performance.
Roping and plugging often result from unstable feed conditions and slurry imbalance. In particular, the particle size distribution of the slurry coming into hydrocyclones from the ball mills. Instrumentation helps detect these issues early through real-time flow, pressure,slurry density and acoustic monitoring.
Rosemount pressure instruments, slurry mag and acoustic and vibration sensing to detect upset conditions.
Accurate flow and pressure measurement help maintain stable cyclone operation, improve particle separation, and increase mineral recovery while reducing energy losses.
Real-time monitoring enables early detection of roping, plugging, and feed instability, allowing faster intervention to prevent downtime and protect recovery performance.
Start by checking impulse lines, buildup, calibration drift, sensor response, and process stability. In mining applications, pressure transmitter issues often stem from slurry plugging, vibration, abrasion, or unstable feed conditions.