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Precision and Reliability at the Surface

Wellheads

From remote monitoring to pressure management, digital wellhead solutions support safe, efficient production at every stage. Drive operational performance with technologies designed to reduce leaks, optimize uptime, and extend asset life in even the harshest environments.

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Smarter Surface Infrastructure

Comprehensive Wellhead Performance

Maximize production and safety with connected, integrated wellhead solutions

Wellhead systems must operate flawlessly to ensure the safety and efficiency of upstream operations. Modern wellhead solutions integrate sensing, control, and data analytics to reduce manual intervention, improve field visibility, and support reliable production goals. Whether in onshore shale or remote offshore fields, reliable wellhead automation delivers measurable value.

Real-World Results

Wellhead Solutions in Action

Across the globe, operators are improving well performance and minimizing emissions using innovative control and measurement technologies. Case studies demonstrate how data-driven wellhead systems enable predictive maintenance, faster response times, and fewer site visits—all while enhancing safety and production.

Collaborative Technologies That Drive Results

Business Groups in Wellhead Solutions

Wellhead applications benefit from innovations across measurement, control, automation, and diagnostic technologies. Each business group brings specialized expertise to improve uptime, enhance safety, and deliver more actionable data from the field.

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Solution-Related Documents for Wellheads

Stay informed with the latest wellhead innovations, customer success stories, and industry developments. From extending equipment life to reducing fugitive emissions and optimizing uptime, these real-world examples highlight how Emerson's technologies and expertise are solving operational challenges at the source—safely, efficiently, and reliably.

Reducing Wellhead Fugitive Emissions with Electric Actuators
Reducing Wellhead Fugitive Emissions with Electric Actuators

Reducing wellhead fugitive emissions is crucial for environmental compliance and operational efficiency. Emerson's electric actuators, such as the Bettis RTS FQ fail-safe quarter-turn actuator, replace pneumatic actuators to eliminate vented methane emissions from valve operations. These actuators provide reliable safety functions and enable continuous modulation, optimizing well control and reducing flaring and emergency shutdown events.

Here’s how Upgrading Instrumentation at Upstream Wellsites Improves Production While Reducing Methane Emissions
Here’s how Upgrading Instrumentation at Upstream Wellsites Improves Production While Reducing Methane Emissions

Modernizing instrumentation at upstream wellsites can enhance production efficiency and significantly reduce methane emissions. It highlights the benefits of advanced leak detection devices and upgraded equipment in meeting new regulatory requirements and improving overall operational performance.

LACT Unit Saves $19.7M with Loss Prevention
LACT Unit Saves $19.7M with Loss Prevention

Enhance measurement accuracy, reduce lost volume and cut PEX costs, and optimize crude oil transfer. 

Optimizing SAGD Wellpads and Reduce Costs
Optimizing SAGD Wellpads and Reduce Costs

Emerson's wireless solutions optimize SAGD wellpads and cut costs for oil and gas producers. 

Monitoring Well Performance with Micro Motion Advanced Phase Measurement
Monitoring Well Performance with Micro Motion Advanced Phase Measurement

When one of your well heads stops operating as it should, costs go up and production goes down. With Advanced Phase Measurement, you can identify the root cause of issues in the well faster, so you can make data driven decisions around keeping production up and going. The advanced software improves accuracy in many multiphase flow metering applications such as direct wellhead and starch concentration. 

Wellhead Solutions

Frequently Asked Questions (FAQs)

Explore frequently asked questions to better understand how wellhead technologies support safe, efficient, and reliable operations across drilling and production environments.

Emergency shutdown (ESD) valves are a critical safety component at the wellhead. They are used to stop the flow of hazardous liquids or gases in case of an abnormal or hazardous condition. 

 

Many wellheads are located in remote, unmanned locations. They may not have access to instrument air, process gas, or utility electric power. Safety, reliability, and environmental protection must also be considered when automating critical emergency shutdown valves. A self-contained hydraulic actuator system or an electric actuator with low power requirements that can operate using solar power are two options to address these requirements.

An intelligent wellhead system is a sophisticated solution that integrates advanced automation, sensors, and analytics to enhance the management and control of wellhead operations.

This system typically includes:

  • Advanced sensors and measurement devices: To provide real-time data on pressure, temperature, flow rates, and other critical parameters.
  • Automation and control technologies: To automate wellhead functions such as valve operations and pressure management, reducing the need for manual intervention and increasing operational efficiency.
  • Data analytics and monitoring: To analyze data from various sources, optimize performance, predict maintenance needs, and ensure compliance with safety and environmental regulations.
  • Remote access and management: Enabling operators to monitor and control wellhead operations from remote locations, improving response times and operational flexibility.

Overall, Emerson’s intelligent wellhead systems aim to increase safety, reliability, and productivity while reducing costs and environmental impact through state-of-the-art technology and integrated solutions

Modern remote terminal units (RTUs) are becoming the preferred control technology by multi-wellpad operators due to their agility and flexibility. RTUs offer greater capacity with a higher number of inputs and outputs and more processing power for data than programmable logic controllers (PLCs). Intuitive software tools allow users to configure RTUs while also providing access to the IEC 61131 programming environment that is common with PLCs to achieve as much control as needed. Installation is another important consideration. PLCs are part of a more comprehensive control system, often located in a large, onsite shelter. RTUs are engineered to endure harsh operating conditions, offering a wider operating temperature range with installation in convenient, cost-effective cabinets. In addition, RTUs generally have much lower power requirements than PLCs, helping to save on electricity costs.