Enhancing Mineral Processing Performance

Ore Concentration

Efficient ore concentration is essential for maximizing mineral recovery while reducing energy and water use. Through advanced control, precise measurement, and dependable flow technologies, operations can drive higher throughput, maintain quality, and improve sustainability across crushing, grinding, flotation, and thickening processes.

Ore concentration processes, including flotation, gravity separation, and magnetic separation, require precise control to achieve optimal performance.
Achieve Consistent Quality and Increased Throughput

Optimizing Ore Concentration Processes

Advanced technologies for precise control and monitoring of concentration circuits

Ore concentration processes, including flotation, gravity separation, and magnetic separation, require precise control to achieve optimal performance. Implementing advanced measurement instrumentation and automation systems enables real-time monitoring and adjustments, leading to improved recovery rates, reduced reagent usage, and enhanced operational efficiency.

Grinding Optimization

Improve Throughput with Advanced Mill Control

Optimize grinding and milling operations with advanced control systems that adjust parameters in real time to maximize throughput and energy efficiency. Continuous monitoring helps protect critical equipment by detecting abnormal conditions early, reducing wear, and minimizing unplanned downtime—ensuring consistent performance and extended asset life.

Improve Throughput with Advanced Mill Control

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Optimize grinding and milling operations with advanced control systems that adjust parameters in real time to maximize throughput and energy efficiency. Continuous monitoring helps protect critical equipment by detecting abnormal conditions early, reducing wear, and minimizing unplanned downtime—ensuring consistent performance and extended asset life.

Solutions Across the Value Chain

Business Groups in Ore Concentration

Cross-functional expertise enables integrated, scalable solutions across all stages of ore concentration. From foundational control systems to advanced diagnostics and precision flow control, each business group offers technologies that help improve productivity and lower operational risks.

Support & Resources

Frequently Asked Questions (FAQs)

Learn more about key aspects of ore concentration, including process optimization, equipment reliability, and efficiency improvements. These frequently asked questions provide clarity on best practices and help you enhance recovery rates while minimizing operational costs.

Miners can achieve improved uptime by deploying condition monitoring solutions for SAG and ball mills and high-pressure grinding rolls.

Miners can increase their throughput and efficiency by applying advanced process control in their grinding circuits.

Integrated quadratic control (IQC) is a newer method of closed-loop control, and its use is growing rapidly for ore processing applications. IQC can be applied in many processes, but has been particularly beneficial in flotation optimization.

Integrated quadratic control (IQC) is a newer method of closed-loop control, and its use is growing rapidly for ore processing applications. IQC can be applied in many processes, but perhaps the greatest sustainability benefit occurs when it is used to improve operation of SAG mills as these typically consume considerable amounts of energy.