Improve Operator Performance to Drive Consistent Production
Repligen Automates Manual Documentation Saving 10 Hours a Week
Repligen produces extremely high value products in small batches, requiring critical documentation. When product is produced, 200 procedural and process documents are required with highly detailed information, taxing plant personnel. Automating documentation increased internal procedural compliance, decreased issuance time per batch record and ensured on-schedule review.
Reduce Unscheduled Downtime Due to Operator Work Practices
Real-Time Measurements and Accessible Data Allow Appropriate Timely Actions
Lack of real-time measurements or actionable data, difficulties in accessing and viewing key performance metrics, and silos of information result in operators making poor decisions or failing to take appropriate timely actions when needed. With the right instruments collecting data, and the software to integrate the data from various sources in the plant, operators can see challenges before they become a problem and understand actions needed for optimal production.
DeltaV™ Mimic Field 3D
Reduce critical path timelines for product deployments and changeovers with 3D visuals, allowing operations to become spatially aware of production.
Quality Review Manager
Identify and resolve exceptions in near real-time, reducing time spent in batch review, and improving batches that can auto-close/release.
Digital Twin Solutions
Reduce time and effort required to create and deliver comprehensive operator training, decreasing operator errors which cause off-spec batches and downtime.
Frequently Asked Questions About Upskilling Personnel Effectiveness
Training your life sciences operators effectively is a key factor for ensuring product quality. By leveraging simulation software with a proven methodology, operators can practice specific situations to learn how to handle many different operating scenarios before they happen. With Emerson’s DeltaV™ Mimic Foundation, accurate real-time simulation of how the plant behaves with true-to-plant graphics and controls, operators can learn how to manage various situations to minimize errors and deviations.
With the use of Quality Review Management, many exceptions can be automatically generated based on the exception type. With near- real-time identification of exceptions, the capture of the data and situational details regarding any exception or deviation can be accurately captured soon after the event. The ability to see the exceptions quickly helps operators, supervisors, and quality personnel to quickly find and review the data to determine if the exceptions affect product quality.
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